Laser-Flame Hybrid Cutting Machine
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Laser-Flame Hybrid Cutting Machine

With years of in-depth research and on-site practical experience in thick plate laser processing industry, our R&D and manufacturing team has targeted the pain points of traditional thick plate cutting equipment, and launched the HG STAR laser-flame hybrid cutting machine. Breaking through the technical limitations of single laser cutting and single flame cutting equipment,
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Product Introduction

Products Description

 

With years of in-depth research and on-site practical experience in thick plate laser processing industry, our R&D and manufacturing team has targeted the pain points of traditional thick plate cutting equipment, and launched the HG STAR laser-flame hybrid cutting machine. Breaking through the technical limitations of single laser cutting and single flame cutting equipment, this equipment organically combines laser high-precision perforation technology and flame stable cutting technology, creating a full-scene intelligent cutting platform suitable for 1mm-200mm carbon steel plates.

 

process machine

In long-term cooperation with heavy manufacturing enterprises, we have summarized numerous industry pain points: traditional flame cutting has long preheating piercing time and low efficiency; pure laser cutting for ultra-thick plates consumes high power and gas with high comprehensive cost; manual beveling process is complicated with low precision; irregular plate remnants cannot be reused resulting in serious waste. Based on these real production problems, our equipment has completed targeted technical optimization and iterative upgrading, all functions and parameters are verified by actual factory operation, with strong practicability and stability.

This machine supports intelligent switching of multiple processing modes according to plate thickness. For 1-40mm medium and thin plates, high-precision laser cutting ensures smooth section and accurate size; for 40-200mm ultra-thick carbon steel plates, the optimized laser-flame hybrid cutting mode balances efficiency and cost perfectly. One device replaces multiple traditional processing equipment, which has been fully verified in actual production of many large manufacturing enterprises, saving workshop space and equipment investment costs for users stably and effectively.

 

Parameter Item

Specification

Overall Processing Range

1mm - 200mm Carbon Steel

Hybrid Cutting Thickness

40mm - 200mm Carbon Steel

Laser Power

3kW - 20kW (Max 20kW for BLTF60 Model)

Bevel Processing Range

±45°, V/Y/X/K & Custom Special Bevels

Standard Working Area

3×12m / 3×14m / Customized Size

100mm Carbon Steel Piercing Time

About 8 Seconds (Verified under Standard Test Conditions)

Control System

Industrial FSCUT9100 Intelligent Control System

Profiling System

 High-Precision Laser Profiler

Safety Protection Configuration

Gas Pressure Control, Leak Detection, Flashback Protection (Industrial Safety Standard)

 

cutting detail

 

Processing Functions (Professional Technology + Practical Verification)

 

1. Standard Precision Laser Cutting

After repeated debugging and field testing, it realizes high-speed and high-precision cutting for 1-40mm carbon steel plates. The cutting section is smooth without burrs, and the dimensional tolerance is controlled within industrial standard range, fully meeting the high-precision processing requirements of mechanical parts and structural components.

 

2. Laser-Flame Hybrid Cutting (Core Upgraded Technology)

It is the core optimized function for ultra-thick plate processing summed up from mass production experience. Fast laser pre-piercing replaces traditional long-time flame preheating, and the automatic flame reaming and slag removal system ensures stable cutting quality of thick plates. It is the most cost-effective processing solution for 40-200mm ultra-thick carbon steel, which has been widely recognized by thick plate processing manufacturers.

 

 

3. Multi-Angle Standard Bevel Cutting

Compliant with international industrial bevel processing standards, it supports ±45° arbitrary angle adjustment, covering V, Y, X, K and various special bevel shapes required by shipbuilding, bridge and machinery industries. Straight cutting and bevel cutting are completed in one clamping, realizing integrated one-step forming of workpieces and improving processing consistency.

 

 

4. Automatic Secondary Bevel Processing

Equipped with industrial-grade BCW400F laser profiler, after the straight cutting of workpieces, the equipment can automatically scan, position and complete secondary bevel processing. This function solves the problems of low efficiency and large error of manual marking and repeated clamping in traditional processes, and has become a standard configuration for high-standard thick plate processing.

 

5. Intelligent Remnant Recycling Cutting

Developed for the actual waste problem of steel processing enterprises, the system can automatically identify irregular plate remnants, complete intelligent nesting and precision cutting. Verified by long-term factory use, it significantly improves material utilization, reduces production costs, and is widely used in steel service centers and batch processing factories.

 

Products Application:

 

Construction Machinery

Stably applied in the processing of engineering machinery frames, booms and heavy structural parts, matching the high-strength thick plate cutting demands of construction equipment manufacturing.

Mining Machinery

Widely used for cutting mining equipment wear-resistant parts, machine frames and high-strength thick plate components, adapting to high-hardness steel processing scenarios.

Shipbuilding & Offshore Engineering

Serving large shipyards for hull structural parts, deck components and offshore equipment thick plate processing, meeting strict shipbuilding industry precision standards.

Energy Equipment

Applied in wind power equipment, pressure vessels and petrochemical equipment parts processing, with stable cutting quality for thick pressure-bearing steel plates.

Bridge Fabrication

Specially used for bridge steel plates, connecting plates and beveled joint components, complying with bridge engineering construction specifications.

Steel Service Center

Perfect for mixed-thickness batch processing, remnant recycling and customized contract cutting, helping steel processing enterprises reduce costs and improve efficiency.

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