Deburring Machine
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Deburring Machine

HG deburring machine is used in the belt sanding station to increase the automatic corrective function, real-time detection of the position of the sanding belt and corrected with the following advantages.
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Product Introduction

 

Products Description

 

The Smart-WWRB1000 Deburring machine is used in the belt sanding station to increase the automatic corrective function, real-time detection of the position of the sanding belt and corrected with the following advantages. Ensure that the sanding station can run smoothly in high-speed operation.Adjustment through the cylinder movement, running more smoothly, will not happen jamming and other accidents. No need to make multiple adjustments to improve production efficiency.

 

 

Products Parameters:

 

 

Content

Smart-WWRB1000

Processing range

 

Width

≤1000mm

Thickness

≤100mm

Length

Basicallynolimit

Polishing Configuration

Double sanding belt + chamfering

Power part

 

Abrasive belt drive motor

2 units

Platform lifting motor

1 set

Feed conveyor motor

1 set

Eccentric rubber roller

1000mm

Abrasive belt speed

≈1100mm/min

Feed speed

0.5-7.5m/min

Abrasive belt size

1000mm

 

Operating parameters

 

Conveyor belt size

1000mm

Thickness adjustment method

automatic

Conveyor platform

Roller shaft + magnetic adsorption+Vacuum adsorption

 

Accessories

Abrasive belt

60-70mesh

Human-computer interface

Equipped

Dust collector

Dust suction fan

Equipment

Equipment

Weight

3.5T

Size

3200mm*1940mm*2300mm

 

Details Display:

 

The HG deburring machine's bed is treated with heavy plates, which is 30% heavier than other brands. It has three advantages.

bed

Heavy-duty bed

The HG  deburring machine's bed is treated with heavy plates, which is 30% heavier than other brands. It has three advantages:
 
Machine stability is improved 40%
The service life of the machine is improved 200%
Machine accuracy is improved 40%

One motor control one grinding

Smoother running.
Single and double running can be selected according to the work intensity.
First class motor, energy saving and environmental protection.
 
The HG deburring machine is equipped with corresponding motor drive according to the number of grinding stations.
motor

 

deskew

Photoelectric automatic deskew

 

Magnetic adsorption roller press.
Ensure the stability of the workpiece.Magnetic suction function, workpiece can be placed arbitrarily.
The HG  deburring machine is used in the belt sanding station to increase the automatic corrective function, real-time detection of the position of the sanding belt and corrected with the following advantages.Ensure that the sanding station can run smoothly in high-speed operation.Adjustment through the cylinder movement, running more smoothly, will not happen jamming and other accidents.No need to make multiple adjustments to improve production efficiency.

PLC intelligent control

 

The HG deburring machine is equipped with PLC intelligent control system, easy to operate and use.Adjusting each station fit by touch screen, easy to learn and use.Support multi-language system.
PLC

 

rate

Adjustable feed rate

 

Single motor control for smoother running.
The speed can be set according to the working condition to improve the working efficiency.
One level motor, save running cost.

Product Application:

 

1.Automotive Manufacturing​​

​​Application​​: Deburring engine components (e.g., cylinder blocks, gears), transmission parts, and chassis components.

​​Scenario​​: Removes burrs from laser-cut or cast parts to ensure precise assembly and prevent mechanical failures. For example, automated deburring systems increase part qualification rates by 15% in automotive plants .

2.Aerospace​​

​​Application​​: Finishing turbine blades, aircraft fittings, and structural components.

​​Scenario​​: Critical for eliminating stress concentrations on titanium and aluminum parts, extending service life and complying with strict safety standards .

3.Medical Devices​​

​​Application​​: Deburring surgical instruments and implant casings.

​​Scenario​​: Ensures smooth edges to prevent tissue damage and meet biocompatibility requirements. Micro deburring machines achieve Ra values <0.1 µm for implantable devices .

4.Electronics and PCBs​​

​​Application​​: Smoothing edges of circuit boards and connectors.

​​Scenario​​: Removes burrs from laser-cut copper traces to prevent short circuits and improve solderability .

5.Construction & Energy​​

​​Application​​: Surface preparation for outdoor metal sheets (e.g., solar frames, wind turbine housings).

​​Scenario​​: Combines deburring, slag removal, and sanding in one pass to ensure paint adhesion for corrosive environments

 

 

Samples Display:

 

samples

 

Product FAQ:

Deburring Machine​

​Q1: What materials can a deburring machine handle?​

 

​Answer​​: Stainless steel, aluminum, carbon steel, titanium, brass, and coated metals. Specialized belts are available for composites.

 

 

​Q2: How does automation improve deburring efficiency?​

 

​Answer​​: Reduces manual handling by 60%, minimizes rework, and ensures consistent Ra values (e.g., 0.8 µm for automotive parts). Feed-through designs support continuous production.

 

 

​Q3: What is the typical maintenance cycle?​

 

​Answer​​: Lubrication every 500 hours and belt replacement every 1,000–2,000 operating hours. Self-diagnostic systems alert operators to wear-and-tear.

 

 

​Q4: Can deburring machines process small parts?​

 

​Answer​​: Yes. Electro-magnetic tables secure parts as small as 30x30 mm (e.g., SGB1000 model).

 

 

​Q5: How does it compare to manual deburring?​

 

​Answer​​:

 

​Speed​​: 5–10x faster (e.g., 5 m/min conveyor speed).

 

​Precision​​: Maintains ±0.02 mm edge accuracy vs. ±0.1 mm manually.

 

​Safety​​: Eliminates exposure to airborne dust and sharp edges.

 

 

​Q6: What industries benefit most from dual-station deburring?​

 

​Answer​​: Automotive (paint prep), aerospace (turbine blades), and construction (outdoor metal finishes). Dual belts handle edge deburring and surface sanding simultaneously.

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