Busbar Assembly And Welding Line
HGTECH Busbar Assembly and Welding Line is designed for busbar marking, grading, automatic assembly, welding, and electrical performance testing. The entire process, from loading to unloading, is fully automated. Multiple independent stations are connected to form a complete line, integrating product assembly and inspection into one cohesive system.
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Product Introduction
Products Description
HGTECH Busbar Assembly and Welding Line is designed for busbar marking, grading, automatic assembly, welding, and electrical performance testing. The entire process, from loading to unloading, is fully automated. Multiple independent stations are connected to form a complete line, integrating product assembly and inspection into one cohesive system.
Engineered for lithium battery module manufacturing, this production line delivers exceptional throughput of 1700 pieces per hour (UPH) with a yield rate exceeding 97.5%, making it an ideal choice for automotive battery pack manufacturers, energy storage system integrators, and power electronics producers seeking scalable, flexible, and cost-effective busbar assembly solutions.
| Parameter | Specification |
|---|---|
| Production Capacity (UPH) | 1700 PCS/H |
| Yield Rate | ≥ 97.5% |
| Equipment Downtime | < 2% |
| Scrap Rate | < 1% |
| Overall Dimensions | 6000 × 2600 × 1900 mm (L × W × H) |
| Automation Level | Fully automated (loading to unloading) |
| Production Modes | Automatic / Single-station / Man-machine combined |
| MES Integration | Yes (full data traceability) |
| Warranty | 1 year standard warranty |
| Maintenance Support | Lifetime maintenance service |
| Application | Prismatic lithium battery module busbar assembly |
| Flexibility | Expandable based on customer requirements |
Features:
1. Fully Automated End-to-End Process
- Complete Automation: From loading to unloading, the entire process operates without manual intervention
- Multi-Station Integration: Multiple independent stations seamlessly connected to form a unified production line
- Process Consolidation: Integrates product assembly, welding, and inspection into one cohesive system
- Labor Savings: Fully unmanned production significantly reduces enterprise manufacturing costs
2. High Efficiency & Productivity
- Industry-Leading Throughput: UPH (Units Per Hour) reaches 1700 pieces
- Exceptional Yield Rate: 97.5% first-pass yield minimizes rework and scrap
- Minimal Downtime: Equipment downtime maintained below 2%
- Low Scrap Rate: Less than 1% material waste optimizes raw material utilization
- Continuous Operation: Designed for 24/7 production with high reliability
3. Flexible Production Capability
- Mode Conversion: Adapts between automatic ⇆ single-station ⇆ man-machine combined production modes
- Flexible Manufacturing: Maximum realization of flexible production to accommodate varying batch sizes
- Scalable Architecture: Highly compatible design with ability to expand based on customer product requirements
- Quick Changeover: Modular station design enables rapid switching between different busbar specifications
4. Advanced Quality Control
- Electrical Performance Testing: Integrated testing ensures every busbar meets conductivity and resistance specifications
- Real-Time Monitoring: Continuous process surveillance with immediate anomaly detection
- Data Traceability: Full MES (Manufacturing Execution System) integration enables complete lot traceability
- Automated Grading: Intelligent sorting and classification based on quality metrics
- 5. User-Friendly Operation
- Easy Operation: Intuitive interface requires minimal training for operators
- Power Ramping Control: Robust design with accessible service points reduces operational expenses
- Comprehensive Support: 1-year warranty with lifetime maintenance commitment
- Remote Diagnostics: Optional cloud-based monitoring for proactive maintenance
Products Application
- Electric Vehicle Battery Packs: High-volume busbar assembly for prismatic lithium battery modules in passenger cars, buses, and commercial vehicles
- Energy Storage Systems (ESS): Large-scale stationary battery installations for grid stabilization and renewable energy integration
- Power Battery Modules: Automotive-grade battery pack manufacturing requiring consistent, high-reliability electrical connections
- Consumer Electronics: Portable power bank and small-scale battery pack assembly
- Industrial Power Systems: UPS, inverter, and power distribution equipment busbar manufacturing
- Pilot Lines & R&D: Flexible configuration supports low-volume prototyping and process development before mass production scale-up.
Why HGTECH ?
Why Choose HGTECH?
- Proven Track Record: Trusted by leading automotive OEMs including BMW, SAIC-GM, and Cadillac
- Complete Automation: True end-to-end unmanned production from loading to unloading
- Industry-Leading Efficiency: 1700 UPH with 97.5% yield and <2% downtime
- Flexible & Scalable: Adaptable to various production modes and expandable for future growth
- Comprehensive Support: 1-year warranty plus lifetime maintenance ensures long-term reliability
- Data Traceability: Full MES integration meets automotive industry quality and compliance requirements
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